{"id":85,"date":"2026-06-17T20:10:12","date_gmt":"2026-06-17T16:40:12","guid":{"rendered":"https:\/\/kian-industryco.com\/en\/%d9%be%d8%b1%da%a9%d9%86-%d8%ac%d8%a7%d9%85%d8%a8%d9%88%d8%a8%da%af\/"},"modified":"2026-06-18T00:09:28","modified_gmt":"2026-06-17T20:39:28","slug":"jumbo-bag-filling-machine","status":"publish","type":"page","link":"https:\/\/kian-industryco.com\/en\/products\/filling-feeding-equipment\/jumbo-bag-filling-machine\/","title":{"rendered":"Jumbo Bag Filling Machine"},"content":{"rendered":"\t\t
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Jumbo Bag Filler \u2014 Semi-Automatic and Fully Automatic Models<\/h1>

Kian Industry’s jumbo bag filler is designed and manufactured for packaging powder, granular, and pellet materials in large bulk bags (FIBC) from 500 to 2000 kg. This machine, with an integrated load cell weighing system, ensures high filling accuracy in high-speed production lines.<\/p>

All stages from bag placement on hooks to filling, material compaction, and final bag release are managed by Kian Industry’s automatic system. Robust mechanical design, full support, and parts warranty make this machine the top choice for industrial packaging lines.<\/p>

General Specifications of Available Jumbo Bag Filler Products<\/strong><\/h2>
  • Capacity: 500 to 2000 kg<\/li>
  • Weighing Accuracy: \u00b10.5%<\/li>
  • Suitable for powder, granular, and pellet materials<\/li>
  • Internal vibratory compaction system<\/li>
  • Automatic PLC with touch HMI<\/li>
  • Fully manufactured by Kian Industry, with warranty<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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    <\/div>\r\n
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    \r\n <\/svg>\r\n Manufactured by Kian Industry | Warranty Included<\/span>\r\n <\/div>\r\n

    Industrial Jumbo Bag Filler<\/h1>\r\n

    Complete bulk packaging solution for 500 to 2000 kg bags with high weighing accuracy, automatic system, and specialized support from Kian Industry<\/p>\r\n

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    \u00b10.5%<\/div>\r\n
    Weighing Accuracy<\/div>\r\n <\/div>\r\n
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    2000 kg<\/div>\r\n
    Max Capacity<\/div>\r\n <\/div>\r\n
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    300+<\/div>\r\n
    Projects Installed<\/div>\r\n <\/div>\r\n
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    Automatic<\/div>\r\n
    PLC Control System<\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n
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    What is a Jumbo Bag Filler and Why Is It Important?<\/h2>\r\n

    A jumbo bag filler, or FIBC filler, is one of the most critical pieces of equipment at the end of industrial production lines. In industries dealing with bulk materials \u2014 from cement and lime to polymers and chemicals \u2014 the need for accurate, fast, and economical packaging in large bags is strongly felt. A jumbo bag or Big Bag is a woven polypropylene bag with a typical capacity of 500 to 2000 kg, which has become the standard for transporting and storing bulk materials worldwide.<\/p>\r\n

    Before the introduction of automatic machines, this task was done through time-consuming manual methods that, in addition to material wastage, had low accuracy and required a large workforce. Kian Industry, with over a decade of experience in designing and manufacturing industrial equipment, designs and produces jumbo bag fillers entirely in Iran, offering the best option for various industries with full technical support and parts warranty.<\/p>\r\n

    Today, Kian Industry's jumbo bag filler has been installed and commissioned in cement, petrochemical, mining, agriculture, chemical, food, and dozens of other industries, with its performance approved by hundreds of production units across the country.<\/p>\r\n<\/div>\r\n\r\n\r\n

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    Technical Features and Key Benefits<\/h2>\r\n
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    Integrated Weighing System<\/h3>\r\n

    Precise load cells under the platform with digital display and direct PLC connection, achieving weighing accuracy of \u00b10.5%.<\/p>\r\n <\/div>\r\n\r\n

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    Vibratory Material Compaction<\/h3>\r\n

    Internal vibrators shake the bag during filling to compact the material and eliminate air pockets.<\/p>\r\n <\/div>\r\n\r\n

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    Full PLC Automation<\/h3>\r\n

    Controls all stages from bag hanging to filling, material flow cutoff, and final bag release automatically.<\/p>\r\n <\/div>\r\n\r\n

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    Standard Clamps & Hooks<\/h3>\r\n

    The bag holding system with four stainless steel hooks is designed for all standard FIBC bag loop types.<\/p>\r\n <\/div>\r\n\r\n

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    Dust Control<\/h3>\r\n

    Connecting the filling nozzle to the bag opening with complete sealing prevents dust dispersion in the environment and ensures operator safety.<\/p>\r\n <\/div>\r\n\r\n

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    Adjustable Platform Height<\/h3>\r\n

    The height-adjustable platform allows various jumbo bag sizes to be used and ensures perfect fit with the factory's ceiling height.<\/p>\r\n <\/div>\r\n\r\n <\/div>\r\n<\/div>\r\n\r\n\r\n

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    History of Jumbo Bags and Evolution of Fillers<\/h2>\r\n

    FIBC bags, or jumbo bags, were first introduced in the 1960s in Europe and America to replace jute bags and small sacks. The primary goal was to reduce loading and shipping costs for chemicals on ships. During that era, filling these bags was done entirely manually, with many problems including low weight accuracy and environmental contamination.<\/p>\r\n

    With the widespread use of jumbo bags in the 1980s, the machinery industry began designing semi-automatic filling machines. The first generations used only simple mechanical systems and still required significant operator intervention. With the introduction of PLC technology in the 1990s and then digital load cell weighing systems, the accuracy and speed of machines improved dramatically.<\/p>\r\n

    In Iran, the cement and petrochemical industries were the first serious users of jumbo bag fillers. With the growth of the polymer and chemical industries in the country, demand for these machines increased. Kian Industry, by fully localizing jumbo bag filler manufacturing technology, has eliminated dependence on imports and established its position in the Iranian market by offering a product of quality comparable to European counterparts but with much better pricing and support.<\/p>\r\n<\/div>\r\n\r\n\r\n

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    Types of Kian Industry Jumbo Bag Fillers<\/h2>\r\n

    Every project has its own specific needs \u2014 we have solutions for all of them<\/p>\r\n

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    Semi-Automatic Filler<\/h3>\r\n <\/div>\r\n

    Suitable for lines with medium production volume. The operator hangs the bag, and the remaining steps are automatic. Lower cost and simpler maintenance. Suitable for small and medium-sized factories.<\/p>\r\n <\/div>\r\n\r\n

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    Fully Automatic Filler<\/h3>\r\n <\/div>\r\n

    For high-speed production lines with minimal human intervention. Bag handling, hanging, filling, compaction, closing, and pallet discharge are all fully automatic.<\/p>\r\n <\/div>\r\n\r\n

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    Fine Powder Filler<\/h3>\r\n <\/div>\r\n

    Equipped with advanced de-aeration and sealing systems for fine powders such as cement, soil, flour, and chemical powders that tend to disperse in the air.<\/p>\r\n <\/div>\r\n\r\n

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    Granular and Pellet Filler<\/h3>\r\n <\/div>\r\n

    Designed for coarser materials such as pellets, gravel, polymer pellets, and legumes. Higher filling speed and less sealing required.<\/p>\r\n <\/div>\r\n\r\n <\/div>\r\n<\/div>\r\n\r\n\r\n

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    Industries Using Jumbo Bag Fillers<\/h2>\r\n
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    Cement Industry<\/h4>\r\n

    Packaging cement, stone powder, fly ash in 1000-2000 kg bags<\/p>\r\n <\/div>\r\n\r\n

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    Petrochemical<\/h4>\r\n

    Polymer granules, chemical powders, specialty polymer materials<\/p>\r\n <\/div>\r\n\r\n

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    Mineral Materials<\/h4>\r\n

    Bentonite, Talc, Kaolin, Limestone powder, and ground minerals<\/p>\r\n <\/div>\r\n\r\n

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    Agriculture & Food<\/h4>\r\n

    Fertilizers, seeds, flour, sugar, salt, food additives in hygienic bags<\/p>\r\n <\/div>\r\n\r\n

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    Chemical Industries<\/h4>\r\n

    Resin, epoxy, disinfectants, industrial chemical powders<\/p>\r\n <\/div>\r\n\r\n

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    Metals & Foundry<\/h4>\r\n

    Iron powder, metal oxides, steelmaking additives, foundry sand<\/p>\r\n <\/div>\r\n\r\n

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    Pharma & Hygiene<\/h4>\r\n

    Pharmaceutical raw materials, hygienic powders with complete sealing and no cross-contamination<\/p>\r\n <\/div>\r\n\r\n

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    Building Materials<\/h4>\r\n

    Gypsum, perlite, marble powder, insulation materials, and construction resins<\/p>\r\n <\/div>\r\n\r\n <\/div>\r\n<\/div>\r\n\r\n\r\n

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    Operating Principles and Main Components<\/h2>\r\n

    Kian Industry's jumbo bag filler consists of several mechanical, electrical, and software subsystems that together form a complete packaging process. Understanding these components helps engineers make better selection decisions.<\/p>\r\n\r\n

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    \r\n <\/svg>\r\n Step-by-Step Filling Process\r\n <\/h3>\r\n
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    \r\n 1<\/span>\r\n

    Hanging the jumbo bag on four steel hooks by operator or robot<\/p>\r\n <\/div>\r\n

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    Connecting the bag opening to the filling nozzle with complete dust-tight sealing<\/p>\r\n <\/div>\r\n

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    Starting material flow at high speed up to 85% of target weight<\/p>\r\n <\/div>\r\n

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    Automatic flow rate reduction to precisely reach the final weight<\/p>\r\n <\/div>\r\n

    \r\n 5<\/span>\r\n

    Platform vibration for material compaction and air elimination<\/p>\r\n <\/div>\r\n

    \r\n 6<\/span>\r\n

    Flow cutoff, nozzle disconnection, and bag discharge onto pallet<\/p>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n

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    Main Machine Components<\/h3>\r\n
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    Main Steel Structure<\/strong>
    Galvanized or epoxy-coated frame with high strength<\/span><\/div>\r\n <\/div>\r\n
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    Precision Load Cells<\/strong>
    4 compression load cells with \u00b10.05% accuracy<\/span><\/div>\r\n <\/div>\r\n
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    PLC and Touch HMI<\/strong>
    Industrial controller with 7-inch color display<\/span><\/div>\r\n <\/div>\r\n
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    Compaction Vibrator<\/strong>
    Vibrating motor with adjustable frequency<\/span><\/div>\r\n <\/div>\r\n
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    Nozzle and Seal<\/strong>
    Stainless steel nozzle with pneumatic sealing system<\/span><\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n<\/div>\r\n\r\n\r\n
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    Technical Specifications Table<\/h2>\r\n
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    Parameter<\/th>\r\n Standard Model<\/th>\r\n Advanced Model<\/th>\r\n Custom Model<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
    Bag Capacity<\/td>\r\n 500-1000 kg<\/td>\r\n 500-1500 kg<\/td>\r\n Up to 2000 kg<\/td>\r\n <\/tr>\r\n
    Weighing Accuracy<\/td>\r\n \u00b11%<\/td>\r\n \u00b10.5%<\/td>\r\n \u00b10.2%<\/td>\r\n <\/tr>\r\n
    Production Capacity<\/td>\r\n 2-4 bags\/hour<\/td>\r\n 4-8 bags\/hour<\/td>\r\n 8-15 bags\/hour<\/td>\r\n <\/tr>\r\n
    Power Consumption<\/td>\r\n 1.5-3 kW<\/td>\r\n 3-5.5 kW<\/td>\r\n 5.5-11 kW<\/td>\r\n <\/tr>\r\n
    Nozzle Opening Size<\/td>\r\n DN150-DN250<\/td>\r\n DN200-DN300<\/td>\r\n Custom<\/td>\r\n <\/tr>\r\n
    Tank Material<\/td>\r\n Carbon Steel<\/td>\r\n Stainless 304<\/td>\r\n Stainless 316<\/td>\r\n <\/tr>\r\n
    Material Temperature Range<\/td>\r\n Up to 60\u00b0C<\/td>\r\n Up to 120\u00b0C<\/td>\r\n Up to 250\u00b0C<\/td>\r\n <\/tr>\r\n
    Control<\/td>\r\n Relay-based<\/td>\r\n PLC + HMI<\/td>\r\n PLC + SCADA<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n <\/table>\r\n <\/div>\r\n<\/div>\r\n\r\n\r\n
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    Why Kian Industry Jumbo Bag Filler?<\/h2>\r\n

    In a market with various imported and domestic jumbo bag fillers, what sets Kian Industry apart is the combination of build quality, genuine support, and deep experience in various Iranian industries. When an imported machine breaks down, it takes weeks for spare parts to arrive and production is halted. But with a Kian Industry machine, the part is available on the same day.<\/p>\r\n

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    100% Iranian Manufacturing<\/strong>

    No import dependency, spare parts always in stock.<\/p><\/div>\r\n <\/div>\r\n

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    Full Warranty<\/strong>

    18-month parts warranty and specialized after-sales service without limitations.<\/p><\/div>\r\n <\/div>\r\n

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    Installation & Commissioning<\/strong>

    Kian Industry's engineering team installs and provides comprehensive training on-site.<\/p><\/div>\r\n <\/div>\r\n <\/div>\r\n<\/div>\r\n\r\n\r\n

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    Proper Maintenance and Operation<\/h2>\r\n

    With proper and periodic maintenance, a jumbo bag filler can operate for over 15 years without major repairs. Following these tips maximizes the machine's lifespan and weighing accuracy.<\/p>\r\n

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    Daily Maintenance<\/h4>\r\n
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    • \u2022<\/span>Check nozzle seal connections<\/li>\r\n
    • \u2022<\/span>Clean load cell surfaces from dust<\/li>\r\n
    • \u2022<\/span>Check load cell zero before starting<\/li>\r\n
    • \u2022<\/span>Check hook bolts for tightness<\/li>\r\n <\/ul>\r\n <\/div>\r\n
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      Monthly Maintenance<\/h4>\r\n
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      • \u2022<\/span>Calibrate load cells with standard weights<\/li>\r\n
      • \u2022<\/span>Lubricate vibrator bearings<\/li>\r\n
      • \u2022<\/span>Inspect nozzle seal wear<\/li>\r\n
      • \u2022<\/span>Check tightness of all electrical connections<\/li>\r\n <\/ul>\r\n <\/div>\r\n
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        Annual Maintenance<\/h4>\r\n
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        • \u2022<\/span>Complete structural and weld inspection<\/li>\r\n
        • \u2022<\/span>Replace load cell cables if damaged<\/li>\r\n
        • \u2022<\/span>Clean and inspect electrical panel and PLC<\/li>\r\n
        • \u2022<\/span>Test emergency and shutdown system<\/li>\r\n <\/ul>\r\n <\/div>\r\n
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          Common Errors and Troubleshooting<\/h4>\r\n
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          • \u2022<\/span>Weight deviation: Check and calibrate load cells<\/li>\r\n
          • \u2022<\/span>Material leakage: Replace nozzle seal<\/li>\r\n
          • \u2022<\/span>Abnormal vibration: Check vibrator bolts<\/li>\r\n
          • \u2022<\/span>PLC error: Check power supply and sensors<\/li>\r\n <\/ul>\r\n <\/div>\r\n <\/div>\r\n<\/div>\r\n\r\n\r\n
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            Comparison of Bulk Packaging Methods<\/h2>\r\n

            Choosing a packaging method directly impacts logistics costs, weighing accuracy, and production line speed. The table below provides a realistic comparison of available options.<\/p>\r\n

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            Criteria<\/th>\r\n Jumbo Bag Filler<\/th>\r\n 50kg Bagging<\/th>\r\n Direct Loading<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
            Weight Accuracy<\/td>\r\n \u00b10.5% \u2713<\/td>\r\n \u00b11-2%<\/td>\r\n N\/A \u2717<\/td>\r\n <\/tr>\r\n
            Packaging Cost<\/td>\r\n Low \u2713<\/td>\r\n High \u2717<\/td>\r\n Very Low \u2713<\/td>\r\n <\/tr>\r\n
            Storage Capability<\/td>\r\n Excellent \u2713<\/td>\r\n Good \u2713<\/td>\r\n N\/A \u2717<\/td>\r\n <\/tr>\r\n
            Manpower Required<\/td>\r\n 1-2 people \u2713<\/td>\r\n 4-6 people \u2717<\/td>\r\n 2-3 people<\/td>\r\n <\/tr>\r\n
            Loading Speed<\/td>\r\n High \u2713<\/td>\r\n Low \u2717<\/td>\r\n Very High \u2713<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n <\/table>\r\n <\/div>\r\n<\/div>\r\n\r\n\r\n
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            <\/div>\r\n Specialized Calculation Tools<\/span>\r\n
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            \r\n <\/svg>\r\n Jumbo Bag Capacity and Filling Time Calculator\r\n <\/h3>\r\n

            Calculate bags per hour, cycle time, and tons per hour capacity<\/p>\r\n <\/div>\r\n

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