Guide to Selecting the Right Load Cell
Key Factors in Choosing a Standard or Custom Load Cell for Industrial Applications
The following information will help you gather the necessary data to select a suitable standard load cell or provide the details required for designing a custom load cell. Several factors determine the suitability of a load cell for a specific application or installation, which are examined separately below.
Loading Conditions
Maximum Operating Load
Determine the maximum load, force, or weight that the load cell will withstand in the actual application. This parameter ultimately determines the nominal capacity of the load cell.
Maximum Measurable Load
Specify the maximum load, force, or weight that the load cell must measure in the application. This value may not necessarily be the maximum physical load and affects accuracy requirements.
Load Application Mode
Determine how the load is applied to the load cell: tension, compression, or a combination of both.
Measurement Units
Specify the desired engineering units for measurement. Common options include: tonne (te), kilonewton (kN), meganewton (MN), gram (g), kilogram (kg), and pound (lb).
Accuracy
Loading Accuracy
Determine the required accuracy for non-linearity and repeatability. This is typically expressed as ±% of full scale output (±%FSO).
Thermal Errors
For high-accuracy applications across a wide temperature range, load cell temperature compensation may be required. Thermal error is typically expressed as ±% of full scale output per degree Celsius or Fahrenheit (±%FSO/°C or ±%FSO/°F). The standard thermal shift in most load cells is less than ±0.01%FSO/°C.
Load cell selection diagram based on application type
Adverse Loading Conditions
Overload Conditions
Could the applied load exceed the maximum allowable load? If so, by how much? This determines the required overload capacity and the proof load level of the load cell.
Overload Capacity
Are there additional safety factors for the intended application? This determines the required overload capacity and the proof load level of the load cell.
Mounting and Attachment Methods
Attachment Options
There are various methods for mounting and attaching load cells that may affect the selection. These methods include:
- Threaded joints
- Clevis pin
- Flange mounting
- Load buttons
- Clevis tongue
- Linkage hole
- Pulley bearing
Various load cell mounting and attachment methods
📚 Resources and References
Special thanks to the following sources for valuable information:
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